Dipartimento di Ingegneria dell'Ambiente - Tesi di Dottorato

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Questa collezione raccoglie le Tesi di Dottorato afferenti al Dipartimento di Ingegneria per l'Ambiente e il Territorio e Ingegneria Chimica dell'Università della Calabria.

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    Innovative UV-LED polymerised bicontinuous microemulsion coating for membranes with special emphasis on MBRs
    (2017-07-11) Schmidt, Slefan-André; Pantano, Pietro; Curcio, Efrem; Gabriele, Bartolo; Figoli, Alberto
    The main objective of this work is the preparation of polymerisable bicontinuous microemulsion (PBM) coatings applied onto commercial membranes for improving the anti-fouling properties and performance, in terms of water flux and foulants rejection. Microstructured and nanostructured materials obtained by PBM have been widely investigated in the course of the last 30 years. The interest in microemulsion lies mainly in the possibility of dissolving larger amounts of oil and water by using polymerisable and non-polymerisable surfactants. By polymerising the bicontinuous microemulsion it is possible to produce transparent porous polymeric solids [Gan et al. (1995), Gan and Chew (1997)]. This thesis represents the follow-up of the work done by Galiano et al. (2015) and Deowan et al. (2016). Galiano et al. (2015) developed the PBM composition that based on a non-polymerisable surfactant (DTAB) and another polymerisable surfactant (AUTEAB). In their work the PBM was polymerised by redox initiators leading to a process that is very difficult to up-scale for a commercial application. Critical issues were, the polymerisation time (at least 20 minutes), and the reproducibility of the coating. Therefore, it is the aim of this work to develop another polymerisation technique that increases the polymerisation speed and allows the easy reproduction of membranes with defined properties. The polymerisation by photoinitiators excited by UV-light represents a promising possibility for this requirement as it has the potential of decreasing the polymerisation time down to a few seconds. Several photoinitiators were selected for their compatibility with the PBM, and studied for their conversion rate efficiency (section 5.1.5). As there is a wide range of potential UV-light sources available, several technologies are studied for their coating performance (section 5.1.3). Subsequent to that, experiments were done in order to define the ideal photoinitiator type and concentration while polymerising onto glass plates. The coating onto commercial membranes is studied deeply for e.g. different casting knife thickness or ambient temperature (section 5.2.2 As the polymerisation under inert conditions is expected to increase the polymerisation speed, experiments are done, both under inert and non-inert conditions. The final membrane, coated under the optimum conditions, is further characterised for their permeability under different conditions like transmembrane pressure (TMP), model foulant experiments and a fixed volume flow (section 5.2.3). Further characterisation is done by contact angle, SEM, AFM (section 5.2.5 to 5.2.7). The prepared PBM membranes are foreseen to be finally applied for model textile dye wastewater treatment by Membrane BioReactor (MBR) technology. According to the previous results of Deowan et al. (2016) higher permeate quality through increased COD, TOC, dyestuffs removal efficiency and stronger anti-fouling properties are expected. Consequently, lower operation/maintenance costs due to reduced necessary aeration for scouring purposes and reduced membrane cleaning cycles as well as less membrane replacement are of special interest for commercial applications. In the previous work of Deowan et al. (2016) a lab scaled MBR with a single membrane housing was used. As of the biocenosis of the bacteria inside the reactor tank, a comparison of the membrane performance of the PBM and commercial membrane is difficult to achieve. Therefore an existing MBR system was redesigned to allow the simultaneous run of a commercial and a PBM coated membrane (section 4.1). As the revamp requires also additional sensors, the data acquisition needs to be adapted as well. To assure the proper function of the MBR the system was running for long term with two commercial membranes using a model textile wastewater (see 5.3.2). Finally the PBM coated membrane was compared with a commercial one for their performance in the MBR. Initial experiments for the water permeability are done as preparation for future work (see 5.3.3).
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    Dynamic operation and control of cell culture environments in bioreactors for bioartificial liver application
    (2017-07-11) Naghib, Seyed Danial; Pantano, Pietro; Di Renzo, Alberto; Curcio, Efrem; Di Maio, Francesco Paolo; De Bartolo, Loredana
    On the global scale, liver diseases are severe public health problems, with the incidences of end-stage liver disease (ESLD) rising annually. Isolated hepatocytes represent a good model of liver metabolism because they are able to perform the full range of functions. In recent years, biochemical and biotechnological engineering have been applied to the culture of human and animal hepatocyte cells, which requires the design, operation, and control of complex appropriate bioreactors. In this work, the predictable, stable and durable operation of two types of bioartificial reactors for cell cultures is investigated. The thesis is divided into the following two parts. Part I: Fluidized bed bioreactor Fluidized-bed-based biomedical devices acting as bioartificial liver, in which cells are trapped and encapsulated into appropriated fluidized beads, have proved effective solutions to many respects. However, the bioreactor performance is significantly affected by the hydrodynamics and mass transfer, not well characterized yet for most aspects. In the present work, the intrinsic and fluidization properties of alginate beads as encapsulation medium for hepatic cells are carefully analyzed experimentally using two rigs at different scales. Appropriate alginate beads were prepared and characterized in terms of size distribution and density. Expansion properties were evaluated for free alginate beads (i.e. without hepatic cells) using saline (Ringer) solutions as fluidization medium. Bed expansion tests over a wide range of voidage values have been conducted in a 1-cm diameter column, used for perfusion during in vitro experiments, as well as in a 10-cm diameter column close to human size bioreactor, in the latter case at two temperatures: ambient (20°C) and human body (37°C) conditions. Full fluid-dynamic characterization of the alginate beads is conducted, including expansion data, terminal velocity measurements, and velocity-voidage plots and their elaboration in terms of Richardson-Zaki parameters. Part II: Hollow fiber membrane bioreactor Due to their structure affine to the physiological environment in vivo, hollow fibre membrane bioreactors in crossed configuration can provide favourable conditions for the cell behaviour and metabolism. Specific devices have been proposed in recent years with very promising potential for applications. To be able to develop bioartificial systems that operate effectively and for the long term, in addition to handling the biological complexities, fluid dynamics and transport phenomena require an advance model, careful control, and appropriate automation strategies. Tight control of the culturing environment and strategies for dealing with some inherently unsteady changes of conditions in a membrane bioreactor is investigated by developing and implementing a new hydrodynamic dual control system for an existing bioreactor prototype. The experimental implementation of the sensors-controllers-actuators system is complemented by the development of a transient mathematical model of the instrumented bioreactor, in which the membrane unit is treated as a three-compartment model. A four-input/seven-state transient model of the bioreactor is obtained, able to describe the time evolution of the flowrates, the extra-capillary space liquid level and the oxygen concentration across the system. The selection of appropriate sensors and the manipulated control variables is discussed. Bioreactor dynamic simulation and control is carried out within the Matlab/Simulink environment and Matlab is also used as a platform for the experimental data digital acquisition and control logic implementation (e.g. controller tuning), allowing both for flexibility with testing of different control schemes and for direct comparison of simulated and experimental values. Different experiments with selected input changes were carried out under idealized conditions and using water as perfusing medium. The applied stimuli served to mimick causes of previously observed bioreactor malfunctions (e.g. high sensitivity to liquid level variations during prolonged cell culturing experiments) and check the control system efficacy and efficiency. Finally, the developed control system is utilized during a prolonged experiment of multi-cell culture within the membrane bioreactor, demonstrating the reliable, continuous and successful cultivation for nearly one month time. The set of results collected during the present work allows to achieve new insight into the operation and reliability of bioreactors for application as bioartificial devices, by improving the capacity to predict their behaviour and better design their structure as well as by enhancing the control over the cell culture environment conditions